Chenille Patches for Varsity and Letterman Jackets
Quick answer: Chenille patches are made from looped yarn that gives a soft, fluffy texture, the classic look of varsity and letterman jackets. They are usually letters, numbers, mascots and years, sewn onto wool or felt. Sizes range from about 3 inches for small icons up to large back patches.
By the Prime Promo Gear team, custom patch makers. Last updated: 2 November 2026.
Key takeaways
- Chenille uses looped yarn for a soft, raised texture.
- It is the traditional style for varsity and letterman jackets.
- Bold letters, numbers and simple shapes look best.
- You can mix chenille with embroidery for extra detail.
- Chenille patches are usually sewn on.
What is a chenille patch?
A chenille patch is made by looping yarn onto a felt base so it stands up in soft, fuzzy tufts. The word chenille means caterpillar in French, which describes the fuzzy texture. Each colour area is outlined so the design stays clear.
Types of chenille patches we make
| Type | Description |
|---|---|
| Custom chenille | Classic chenille on felt, ideal for letters and numbers |
| Embroidered chenille | Chenille plus embroidered detail for logos and text |
| Multi colour chenille | Several chenille colours in one design |
| Brush chenille | A brushed, extra soft finish |
Popular designs for varsity jackets
- Large school letter on the chest
- Graduation year on the sleeve
- Sport icons such as a football, basketball or music note
- Mascots and team logos on the back
- Player numbers and achievement bars
Sizes
| Placement | Typical size |
|---|---|
| Chest letter | 6 to 8 inches |
| Sleeve year or icon | 3 to 5 inches |
| Back logo | 10 inches and up |
Our custom chenille patches can be made from 3 to 18 inches.
How to attach chenille patches
Chenille patches are best sewn on around the felt edge. This holds them securely on wool jackets, which cannot take high iron heat. Iron on backing is not recommended for heavy chenille on wool.
How to order
- Open custom chenille patches.
- Choose 100% chenille or chenille with detailed embroidery.
- Enter your size and quantity to see your price.
- Upload your letter, number or logo and check out.
Frequently asked questions
What is chenille made of?
Chenille is looped yarn on a felt base, which gives it a soft, fluffy texture.
Can chenille patches show small detail?
Fine detail is limited. For small text, choose chenille with embroidered detail.
How do you attach a chenille patch?
Sew it on around the felt edge. This is the most secure method for varsity jackets.
What size is a varsity letter patch?
Chest letters are usually 6 to 8 inches tall.
Can I wash a chenille patch?
Hand wash or dry clean the jacket where possible. Avoid high heat to keep the yarn soft.
About Prime Promo Gear
Prime Promo Gear Ltd is a UK company registered in England and Wales (company number 17397732). We make custom embroidered, woven, PVC, chenille, leather and printed patches in our own workshop and ship them worldwide. This guide is based on the patches we produce every day. Questions? Email support@primepromogear.com.
Ready to build your jacket? Order custom chenille patches today.
