Morale and Tactical Patches: Ideas for Teams, Airsoft and Outdoor Brands
Quick answer: Morale patches are fun or meaningful patches worn on tactical gear, while tactical patches show unit, team or role. Both usually use Velcro hook backing so they can be swapped quickly. PVC is the most popular material because it is waterproof and tough, with embroidered patches a close second.
By the Prime Promo Gear team, custom patch makers. Last updated: 2 November 2026.
Key takeaways
- Morale patches show humour, identity or team spirit.
- Tactical patches show unit, team, role or blood type.
- Velcro hook backing is the standard choice.
- PVC suits wet and muddy conditions; embroidered suits a classic look.
- Common sizes are 2 by 3 inches and 3 inch rounds.
What is a morale patch?
A morale patch is a patch worn on tactical gear to show personality, humour or team spirit. They started in the military and are now popular with airsoft teams, outdoor brands, hunters, cyclists and gear collectors.
What is a tactical patch?
A tactical patch is a functional patch that shows information such as a unit or team name, role, call sign, flag or blood type. Tactical patches are often subdued in colour so they blend with the gear.
Design ideas
- Team and squad logos: for airsoft and paintball teams.
- Call sign and name tapes: rectangular patches for chest panels.
- Flags: country or regional flags in full colour or subdued tones.
- Humour: slogans, inside jokes and original cartoon designs.
- Event patches: one off designs for games, races or expeditions.
- Brand patches: outdoor and gear brands use them as merchandise.
Best materials
| Material | Why choose it |
|---|---|
| PVC | Waterproof, does not fray, raised 3D detail |
| Embroidered | Classic textured look, wide thread colour range |
| 3D embroidered | Extra raised stitching for bold designs |
| Rubber | Soft, flexible and very durable |
Common sizes
- 2 by 3.5 inches or 2 by 3 inches: name tapes and flags
- 3 inch round: morale patches
- 3 by 4 inches: larger morale designs for packs
Choosing the backing
Most morale and tactical patches use Single Velcro (hook side), because tactical gear already has loop panels. Choose Double Velcro (hook and loop) if you also need the loop piece. Read more in our PVC patches guide.
How to order
- Open custom PVC patches or custom embroidered patches.
- Choose Velcro backing, shape and size.
- Enter your quantity to see your price.
- Upload your artwork and check out.
Frequently asked questions
What size is a standard morale patch?
The most common sizes are 2 by 3 inches and 3 inch round, though many designs are custom shapes.
Are morale patches PVC or embroidered?
Both are popular. PVC is more waterproof and durable; embroidered gives a classic look.
Do morale patches have Velcro?
Most do. Hook side Velcro lets you attach them to the loop panels on tactical gear.
Can I make a morale patch for my airsoft team?
Yes. Upload your team logo and choose Velcro backing. Bigger quantities lower the price per patch.
Can I use any image on my patch?
Only use artwork you own or have permission to use, such as your own logo or original design.
About Prime Promo Gear
Prime Promo Gear Ltd is a UK company registered in England and Wales (company number 17397732). We make custom embroidered, woven, PVC, chenille, leather and printed patches in our own workshop and ship them worldwide. This guide is based on the patches we produce every day. Questions? Email support@primepromogear.com.
Ready to kit out your team? Order custom PVC morale patches today.
