Custom Patches with Low Minimums: Order From 1 Piece
Quick answer: You can order custom patches in small numbers. 3D UV printed patches start from 1 piece, PVC, rubber and leather from 5 pieces, and embroidered, woven and chenille from 10 pieces. Small orders cost more per patch because setup is the same for any quantity.
By the Prime Promo Gear team, custom patch makers. Last updated: 2 November 2026.
Key takeaways
- 1 piece: 3D UV printed patches and DTF gang sheets.
- 5 pieces: PVC, rubber, leather and 3D silicone.
- 10 pieces: embroidered, woven and chenille.
- The price per patch drops as quantity rises.
- A free digital proof comes with every order.
Minimum order by patch style
| Minimum | Patch styles |
|---|---|
| 1 piece | 3D UV printed patches, DTF gang sheets (1 sheet) |
| 5 pieces | PVC, rubber, transparent PVC, leather, 3D silicone |
| 10 pieces | Embroidered, 3D embroidered, woven, chenille, denim, sequin |
| 25 pieces | Printed, sublimated, bullion, heat transfers, woven labels |
| 50 pieces | TPU, PU, glitter PVC, flock, tatami silicone and rhinestone transfers |
Why most patch makers have a minimum
Every custom patch needs setup before production: the design is digitised for embroidery, or a mould is made for PVC and silicone. That setup costs the same for 5 patches as for 500, so small orders cost more per piece. The price per patch drops as the quantity goes up, and you can see every quantity break in the price table on each product page.
Get the most from a small order
- Keep the design simple and the size modest, as size drives the price.
- Choose the standard production schedule, which has no rush charge.
- Order a few extra for future staff, members or replacements, because a reorder of the same design is quicker to approve.
- Not sure which material suits you? See our patch samples or read embroidered vs woven patches.
How to order
Choose a patch style, enter your size and quantity, and upload your artwork. The live price updates as you go, and we send a free digital proof before production starts.
Frequently asked questions
Can I order just one custom patch?
Yes, on selected styles. 3D UV printed patches start from 1 piece and DTF gang sheets from 1 sheet. PVC, rubber and leather start from 5 pieces.
What is the cheapest way to order a few patches?
Choose a small size, a simple design and the standard production schedule. The price per patch also drops as you order more.
Why do small orders cost more per patch?
Setup work such as digitising or mould making costs the same for any quantity, so it is spread over fewer patches.
Can I reorder later?
Yes. Contact us with your order number and we can make the same design again.
About Prime Promo Gear
Prime Promo Gear Ltd is a UK company registered in England and Wales (company number 17397732). We make custom embroidered, woven, PVC, chenille, leather and printed patches in our own workshop and ship them worldwide. This guide is based on the patches we produce every day. Questions? Email support@primepromogear.com.
